New product development and innovation is much more difficult and time
consuming than most other business activities. Automotive rapid
prototyping greatly enhances learning speed and reduces the risk of new
automotive parts development.
Historically, the automotive
industry has been using rapid prototyping as an important tool in the
automotive parts design process. The extremely fast-paced automotive
design cycles require an extremely fast prototyping system which can
produce car parts fast and inexpensively.
The main objective of
automotive prototyping is to learn quickly: how a new automotive product
behaves in its natural working environment, before transferring the
prototype to the production line. Many times, mistakes are learned only
after a new automotive part is launched. This is the main explanation
for poor automotive parts design, from product mismatch, poor
engineering and function or finish, and overpriced production. In order
to accelerate the learning curve, before these costly automotive
prototyping mistakes are made, one must accelerate and facilitate
feedback loops from tests in the lab and market trials.
Automotive Manufacturing Technologies
Working
with an assortment of rapid prototyping equipment, automotive
prototyping engineers utilize the most advanced 3D printers, in their
quest for perfect form, function and utility. Working in advanced
manufacturing centers, the automotive engineers use the technology to
verify what they are doing, and, equally important, to save tremendous
amounts of time, and money.
Automotive Rapid Prototyping Compresses Development Time
The
advantages of 3D rapid prototyping model creation versus viewing a
cad/cam model on a computer screen is palpable. Automotive parts
engineers get together discuss the pros and cons of a rapidly produced
automotive parts model and discuss the pros and cons of the design, as
they pass it around, twisting and viewing the prototype, and decide if
that is what they had in mind. This way, problems get solved up front,
before going to the assembly line! Once determined that the automotive
prototype design is a go, the model can then be sent to a die maker.
Automotive Prototyping and the Die Maker Process
The
die maker cannot use model to make the die, but because they have it in
their hand and can look at it and feel it, they can determine where the
parting lines will be and exactly how much steel they will need to
produce it. The timing of the die process is greatly compressed.
Examples of Automotive Rapid Prototyping Parts
· Engine castings and parts
· Car Engine parts
· Auto Mechanical parts
· Car Dashboards
· Car Handles and Knobs
· Auto Body Components
· Car Trim parts
Fail first Paradox in Automotive Rapid Prototyping
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